Customized Connector

YZCONN manufactures custom connectors for PCB and board-level connection applications. Our main products in this category include male and female pin headers, PCB pin headers, IDC header connectors and other customized header solutions.

With more than 20 years of experience in connector manufacturing, we support OEM customers from connector selection and structural evaluation to sample development and volume production. Standard designs can be modified, or a new connector can be developed according to your PCB layout, mating requirements and installation space.

Custom PCB and Pin Header Connectors

Our custom connector range is designed for electronic products that require compact dimensions, accurate pin positioning and dependable board connections.

Available product types include:

• Male pin headers: Commonly used as board-to-board or board-to-cable connection points on printed circuit boards.

• Female pin headers: Designed to mate with male headers and provide removable PCB connections.

• PCB pin headers: Available in different contact arrangements and mounting styles to match PCB layouts.

• IDC header connectors: Suitable for connecting ribbon cables to circuit boards in organized multi-pin wiring systems.

• Application-specific headers: Modified or newly developed for projects that cannot use a standard connector.

Different connector structures can be supplied for prototype development, equipment upgrades and repeat production requirements.

Connector Options Built Around Your PCB

The correct header connector depends on PCB spacing, mating direction, pin arrangement and assembly process. YZCONN can adjust key specifications according to the customer’s design.

Customization options include:

• 1.27 mm, 2.0 mm and 2.54 mm contact pitch

• Single-row and double-row configurations

• Custom pin counts and contact arrangements

• Straight and right-angle orientations

• SMT, SMD and through-hole mounting

• Male and female contact structures

• Custom pin length and insulator height

• Housing dimensions and positioning features

• Contact material and surface plating

• Tube, tray, reel or other packaging options

Customers may provide a connector drawing, PCB layout, physical sample, mating part number or dimensional requirements. Our engineers will check the connector footprint, mounting direction, contact arrangement and production feasibility before sample manufacturing.

From Standard Modification to New Connector Development

Some projects only require a change to an existing pin header, such as a different pin length, pitch, row arrangement or plating specification. Other applications require a new housing structure or dedicated tooling.

YZCONN supports both types of projects.

For modified standard connectors, we can adjust available structures to reduce development time and tooling costs. For new connector designs, our team can assist with structural evaluation, mold development, material selection and prototype production.

Samples can be produced for PCB fitting, mating and assembly verification before the connector moves into batch production.

Typical Applications

Industrial Control Equipment

Pin headers and IDC connectors are used to connect controller boards, displays, sensors and internal modules in industrial equipment.

Communication Devices

Compact PCB connectors provide organized connections between interface boards, communication modules and internal electronic components.

Embedded Systems

Custom pin arrangements and mounting directions help connectors fit compact embedded boards and control units.

Consumer Electronics

Male and female headers support removable or fixed PCB connections in compact electronic products and control devices.

Test and Measurement Instruments

Custom PCB headers provide repeatable connections between circuit boards, testing modules and internal interfaces.

Why Work with YZCONN?

YZCONN combines connector design support, tooling development and manufacturing within one supply process. This allows customers to develop custom PCB connectors without coordinating multiple suppliers.

Our advantages include:

• Over 20 years of connector manufacturing experience

• Custom male, female, PCB and IDC header solutions

• Support for drawings, samples and PCB layouts

• Modification of standard connector structures

• New mold and tooling development

• Prototype, small-batch and volume production

• Flexible pitch, pin count, mounting and plating options

• Stable supply for repeat OEM orders

Develop Your Custom Connector

Send us your PCB layout, connector drawing, sample or mating requirements. Please include the required pitch, pin count, mounting direction, contact length and estimated quantity where available.

YZCONN will review the project and recommend a suitable custom pin header or PCB connector solution.