IATF16949:2016: Strictly for Automotive Wire Harnesses.
IPC/WHMA-A-620: The global standard for cable assembly workmanship.
Traceability: Every batch is traceable from raw material to finished goods.
Section 2: Whole process quality control
IQC (Incoming Quality Control)
Raw material inspection (Terminal/Wire/Housing).
XRF Testing for RoHS compliance.
IPQC (In-Process Quality Control)
First Article Inspection (FAI).
Crimping height & pull force monitoring.
FQC (Final Quality Control)
100% Electrical Test (Open/Short/Miswiring).
CCD Visual Inspection.
OQC (Outgoing Quality Control)
Package & Label check before shipment.
Section 3: Our Laboratory
2D Vision Measuring System
A 2D vision measuring system is used for fast, non-contact measurement and dimensional inspection of parts to ensure manufacturing quality and accuracy.
Digital LCR Meter
A digital bridge tester is used to measure connector resistance and insulation integrity to ensure electrical reliability.
Terminal Cross-section Analysis
Salt Spray Test Chamber
A salt spray test chamber is used to evaluate connector corrosion resistance and ensure long-term reliability in harsh environments.
X-ray Inspection Machine
An X-ray inspection system is used to detect internal defects such as improper crimping, voids, or hidden assembly issues without damaging the connector& wire harness.
Vibration Testing Machine
A vibration test system is used to simulate mechanical stress and verify connector durability and reliability under vibration conditions.
Automatic Mating/Unmating Test Machine
An automatic plug/unplug tester is used to verify connector durability and performance by simulating repeated mating and unmating cycles.
Temperature Rise Test Bench
A temperature rise test system is used to verify connector safety by measuring temperature increase under rated current to ensure electrical reliability and compliance.
Air Leak Tester
A leak test system is used to verify connector sealing performance by detecting air or gas leakage to ensure waterproof and airtight reliability.
Temperature & Humidity Chamber
A temperature & humidity chamber is used to test wire harness&connectors’ performance and reliability under controlled heat, cold, humidity conditions.
Section 4: Quality Targets (PPM Data)
Give the customer a promise and reassure him.
< 0.1%
Customer Complaint Rate
> 98%
On-Time Delivery Rate
100%
FQC Pass Rate
OQC Wire Harness Test Station
A wire harness test system is used for final inspection to verify electrical continuity, short circuits, miswiring, and overall functionality before shipment.
